m2-inno-bedpressure/utils/sensorConfig.ts

import { SensorConfig, SensorZoneConfig } from '@/types/sensor';

// Define zone-based default configurations
export const ZONE_CONFIGS: Record<string, SensorZoneConfig> = {
  head: {
    zone: 'head',
    defaultThresholds: {
      warningThreshold: 3000,
      alarmThreshold: 3500,
      warningDelayMs: 30000 // 30 seconds - critical area needs fast response
    },
    description: 'Head area - most critical, fastest escalation'
  },
  shoulders: {
    zone: 'shoulders',
    defaultThresholds: {
      warningThreshold: 2800,
      alarmThreshold: 3200,
      warningDelayMs: 45000 // 45 seconds
    },
    description: 'Shoulder area - high priority, moderate escalation'
  },
  back: {
    zone: 'back',
    defaultThresholds: {
      warningThreshold: 2500,
      alarmThreshold: 3000,
      warningDelayMs: 60000 // 1 minute
    },
    description: 'Back area - moderate priority, standard escalation'
  },
  hips: {
    zone: 'hips',
    defaultThresholds: {
      warningThreshold: 2200,
      alarmThreshold: 2800,
      warningDelayMs: 90000 // 90 seconds
    },
    description: 'Hip area - moderate priority, longer escalation'
  },
  legs: {
    zone: 'legs',
    defaultThresholds: {
      warningThreshold: 2000,
      alarmThreshold: 2500,
      warningDelayMs: 120000 // 2 minutes
    },
    description: 'Leg area - lower priority, extended escalation'
  },
  feet: {
    zone: 'feet',
    defaultThresholds: {
      warningThreshold: 1500,
      alarmThreshold: 1800,
      warningDelayMs: 180000 // 3 minutes
    },
    description: 'Feet area - lowest priority, longest escalation'
  }
};

/**
 * Validates sensor configuration against zone defaults
 */
export function validateSensorConfig(config: SensorConfig): {
  isValid: boolean;
  warnings: string[];
  errors: string[];
} {
  const warnings: string[] = [];
  const errors: string[] = [];

  // Check if zone exists
  const zoneConfig = ZONE_CONFIGS[config.zone];
  if (!zoneConfig) {
    errors.push(`Unknown zone: ${config.zone}`);
    return { isValid: false, warnings, errors };
  }

  // Validate threshold values
  if (config.alarmThreshold <= config.warningThreshold) {
    errors.push(`Alarm threshold (${config.alarmThreshold}) must be greater than warning threshold (${config.warningThreshold})`);
  }

  if (config.warningThreshold <= 0 || config.alarmThreshold <= 0) {
    errors.push('Thresholds must be positive values');
  }

  if (config.warningDelayMs <= 0) {
    errors.push('Warning delay must be positive');
  }

  // Check against zone defaults (warnings only)
  const defaults = zoneConfig.defaultThresholds;
  const tolerance = 0.2; // 20% tolerance

  if (Math.abs(config.warningThreshold - defaults.warningThreshold) / defaults.warningThreshold > tolerance) {
    warnings.push(`Warning threshold (${config.warningThreshold}) differs significantly from zone default (${defaults.warningThreshold})`);
  }

  if (Math.abs(config.alarmThreshold - defaults.alarmThreshold) / defaults.alarmThreshold > tolerance) {
    warnings.push(`Alarm threshold (${config.alarmThreshold}) differs significantly from zone default (${defaults.alarmThreshold})`);
  }

  if (Math.abs(config.warningDelayMs - defaults.warningDelayMs) / defaults.warningDelayMs > tolerance) {
    warnings.push(`Warning delay (${config.warningDelayMs}ms) differs significantly from zone default (${defaults.warningDelayMs}ms)`);
  }

  return { isValid: errors.length === 0, warnings, errors };
}

/**
 * Creates a sensor config with zone defaults as base
 */
export function createSensorConfig(
  id: string,
  position: { x: number; y: number },
  zone: string,
  label: string,
  overrides: Partial<SensorConfig> = {}
): SensorConfig {
  const zoneConfig = ZONE_CONFIGS[zone];
  if (!zoneConfig) {
    throw new Error(`Unknown zone: ${zone}`);
  }

  return {
    id,
    x: position.x,
    y: position.y,
    zone,
    label,
    ...zoneConfig.defaultThresholds,
    ...overrides
  };
}

/**
 * Gets human-readable duration string
 */
export function formatDuration(ms: number): string {
  const seconds = Math.floor(ms / 1000);
  const minutes = Math.floor(seconds / 60);
  const hours = Math.floor(minutes / 60);

  if (hours > 0) {
    return `${hours}h ${minutes % 60}m`;
  } else if (minutes > 0) {
    return `${minutes}m ${seconds % 60}s`;
  } else {
    return `${seconds}s`;
  }
}