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Add GasolineGenerator class and configuration for generator management

- Implement GasolineGenerator class with methods for initialization, startup, shutdown, and state management.
- Introduce GasolineGeneratorConfig structure for configuration parameters.
- Update main.cpp to initialize and use the GasolineGenerator instance.
- Modify platformio.ini to include build flags for debugging and versioning.
This commit is contained in:
Siwat Sirichai 2025-06-08 22:05:04 +07:00
parent 7dbf37007a
commit 6ac762b1ec
6 changed files with 286 additions and 0 deletions

191
src/GasolineGenerator.cpp Normal file
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#include "GasolineGenerator.hpp"
GasolineGenerator::GasolineGenerator()
{
}
void GasolineGenerator::initialize(DigitalInputCard* inputCard, DigitalOutputCard* outputCard, const GasolineGeneratorConfig &config)
{
this->config = &config;
this->inputCard = inputCard;
this->outputCard = outputCard;
// Initialize all outputs to safe state
setIgnitionSystem(false);
setStarter(false);
setCarburetorValve(false); // Close for startup
// Set debounce time for power output sensor if enabled
if (config.usePowerOutputSensor && config.powerOutputSensorPin >= 0)
{
this->inputCard->setDebounceTime(config.powerOutputSensorPin, POWER_SENSOR_DEBOUNCE_MS);
}
// Register input change callback
this->inputCard->registerCallback([this](uint8_t pin, bool state)
{ this->handleInputChanges(pin, state); });
state = GeneratorState::STOPPED;
}
void GasolineGenerator::loop()
{
unsigned long currentTime = millis();
switch (state)
{
case GeneratorState::STARTING:
handleStartupSequence(currentTime);
break;
case GeneratorState::RUNNING:
// Monitor engine status and handle any issues
if (config->usePowerOutputSensor && config->powerOutputSensorPin >= 0)
{
bool hasPowerOutput = inputCard->digitalRead(config->powerOutputSensorPin);
if (!hasPowerOutput)
{
// Engine stopped unexpectedly - no power output detected
isEngineRunning = false;
shutdown();
}
}
break;
case GeneratorState::SHUTTING_DOWN:
// Complete shutdown sequence
state = GeneratorState::STOPPED;
break;
case GeneratorState::STOPPED:
default:
// Nothing to do in stopped state
break;
}
}
void GasolineGenerator::start()
{
if (state != GeneratorState::STOPPED)
{
return; // Already starting or running
}
state = GeneratorState::STARTING;
startupStartTime = millis();
ignitionStartTime = 0;
isEngineRunning = false;
starterEngaged = false;
// Step 1: Close carburetor valve for rich mixture
setCarburetorValve(false);
// Step 2: Power up ignition system
setIgnitionSystem(true);
ignitionStartTime = millis();
}
void GasolineGenerator::shutdown()
{
// Turn off all systems
setStarter(false);
setIgnitionSystem(false);
setCarburetorValve(false); // Close carburetor valve
state = GeneratorState::STOPPED;
isEngineRunning = false;
}
void GasolineGenerator::setCarburetorValve(bool open)
{
bool pinState = config->carburetorValveReverse ? !open : open;
outputCard->digitalWrite(config->carburetorValvePin, pinState);
}
void GasolineGenerator::setIgnitionSystem(bool enable)
{
outputCard->digitalWrite(config->ignitionSystemPowerRelayPin, enable);
}
void GasolineGenerator::setStarter(bool enable)
{
outputCard->digitalWrite(config->starterRelayPin, enable);
starterEngaged = enable;
}
void GasolineGenerator::handleStartupSequence(unsigned long currentTime)
{
// Step 3: After ignition delay, engage starter
if (ignitionStartTime > 0 &&
(currentTime - ignitionStartTime) >= IGNITION_DELAY_MS &&
!starterEngaged)
{
setStarter(true);
}
// Check if we have power output AND starter is off (engine is running independently)
if (config->usePowerOutputSensor && config->powerOutputSensorPin >= 0)
{
bool hasPowerOutput = inputCard->digitalRead(config->powerOutputSensorPin);
if (hasPowerOutput && !starterEngaged && !isEngineRunning)
{
onEngineStarted();
}
}
else
{
// No power sensor - fallback to time-based detection
if ((currentTime - startupStartTime) >= (IGNITION_DELAY_MS + 3000) && !isEngineRunning)
{
onEngineStarted();
}
}
// Timeout protection - stop starter after maximum duration
if (ignitionStartTime > 0 &&
(currentTime - ignitionStartTime) >= (IGNITION_DELAY_MS + STARTER_DURATION_MS))
{
setStarter(false);
if (!isEngineRunning)
{
// Failed to start
shutdown();
}
}
}
void GasolineGenerator::onEngineStarted()
{
isEngineRunning = true;
// Turn off starter
setStarter(false);
// Open carburetor valve for normal operation
setCarburetorValve(true);
state = GeneratorState::RUNNING;
}
void GasolineGenerator::handleInputChanges(uint8_t pin, bool state)
{
// Handle power output sensor changes
if (pin == config->powerOutputSensorPin)
{
if (state && this->state == GeneratorState::STARTING && !starterEngaged && !isEngineRunning)
{
// Power detected during startup with starter off - engine has started successfully
onEngineStarted();
}
else if (!state && this->state == GeneratorState::RUNNING)
{
// Power lost during operation - engine may have stopped
isEngineRunning = false;
shutdown();
}
}
}