iot-firmware/src/main.cpp

// #define USE_INTERRUPT
#include <ESPMegaPRO.h>
#include <ETH.h>
#include <PubSubClient.h>
#include <PubSubClientTools.h>
#include <Thread.h>
#include <StaticThreadController.h>
#include <IRremote.hpp>
#include <daikin_ir.hpp>
#include <dhtnew.h>
#include "EasyNextionLibrary.h"
#include <lcd.hpp>

// Network Connectivity
#define HOSTNAME "espmega-pro-r3"
const IPAddress IP(192, 168, 0, 210);
const IPAddress SUBNET(255, 255, 255, 0);
const IPAddress GATEWAY(192, 168, 0, 1);
const IPAddress DNS(10, 192, 1, 1);
const IPAddress MQTT_SERVER(192, 168, 0, 26);
bool standalone = true;
const int MQTT_PORT = 1883;
#define MQTT_BASE_TOPIC "/espmega/ProR3"
char STATE_REQUEST_TOPIC[75] = MQTT_BASE_TOPIC "/requeststate";
// #define MQTT_USE_AUTH
#ifdef MQTT_USE_AUTH
const char MQTT_USERNAME[] = "username";
const char MQTT_PASSWORD[] = "password";
#endif

// Inputs
#define VINT_COUNT 16
const int DEBOUNCE_TIME_MS = 50;
const int virtual_interrupt_pins[VINT_COUNT] = {0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15};
int virtual_interupt_state[VINT_COUNT];
unsigned long virtual_interupt_timer[VINT_COUNT];

// Outputs
#define PWM_COUNT 16
const int pwm_pins[PWM_COUNT] = {0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15};
int pwm_states[PWM_COUNT];
int pwm_values[PWM_COUNT];
const float pwm_linear_scaling_m[PWM_COUNT] = {1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1};
const float pwm_linear_scaling_c[PWM_COUNT] = {0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0};
#define PWM_CYCLE_VALUES_COUNT 3
const int PWM_CYCLE_VALUES[PWM_CYCLE_VALUES_COUNT] = {50, 125, 255};
char PWM_SET_STATE_TOPIC[75] = MQTT_BASE_TOPIC "/pwm/00/set/state";
char PWM_SET_VALUE_TOPIC[75] = MQTT_BASE_TOPIC "/pwm/00/set/value";

// Infrared Transciever
#define IR_RECIEVE_PIN 32
#define IR_SEND_PIN 15
#define MARK_EXCESS_MICROS 20
#define RAW_BUFFER_LENGTH 750

// LCD
int lcd_current_page = 1;
EasyNex panel(Serial);

// Air Conditioner Control
/*
Mode 0: Off, 1: Cool, 2: Fan
Fan Speed 0: Auto, 1: High, 2: Mid, 3: Low
*/
#define DHT22_PIN 17
int ac_mode = 0;
int ac_fan_speed = 0;
int ac_temperature = 25;
#define AC_MAX_TEMPERATURE 30
#define AC_MIN_TEMPERATURE 18
char AC_SET_MODE_TOPIC[75] = MQTT_BASE_TOPIC "/ac/set/mode";
char AC_SET_FAN_TOPIC[75] = MQTT_BASE_TOPIC "/ac/set/fan_speed";
char AC_SET_TEMPERATURE_TOPIC[75] = MQTT_BASE_TOPIC "/ac/set/temperature";
char AC_MODE_TOPIC[75] = MQTT_BASE_TOPIC "/ac/mode";
char AC_FAN_TOPIC[75] = MQTT_BASE_TOPIC "/ac/fan_speed";
char AC_TEMPERATURE_TOPIC[75] = MQTT_BASE_TOPIC "/ac/temperature";
char AC_ROOM_TEMPERATURE_TOPIC[75] = MQTT_BASE_TOPIC "/ac/room_temperature";
char AC_HUMIDITY_TOPIC[75] = MQTT_BASE_TOPIC "/ac/humidity";

// Forward declaration
void virtual_interrupt_loop();
void virtual_interrupt_callback(int pin, int state);
void network_begin();
void mqtt_connect();
void mqtt_subscribe();
void thread_initialization();
void pwm_state_callback(String topic, String message);
void pwm_value_callback(String topic, String message);
void state_request_callback(String topic, String message);
void io_begin();
void ir_loop();

void publish_pwm_states();
void publish_pwm_state(int id);
void pwm_set_state(int id, int state);
void pwm_set_value(int id, int value);
void pwm_toggle(int id);
void pwm_toggle(int id1, int id2);
void pwm_cycle_value(int id);
boolean pwm_group_state(int id1, int id2);

void publish_ac_state();
void publish_env_state();
void ac_state_callback(String topic, String message);
void ac_set_state(int mode, int temperature, int fan_speed);

void publish_input_states();
void publish_input_state(int id);
void publish_input_state(int id, int state);

void lcd_begin();
void lcd_loop();
void lcd_refresh();
void lcd_refresh_pd();
void lcd_top_bar_update();

char PWM_STATE_TOPIC[75] = MQTT_BASE_TOPIC "/pwm/00/state";
char PWM_VALUE_TOPIC[75] = MQTT_BASE_TOPIC "/pwm/00/value";
char INPUTS_TOPIC[75] = MQTT_BASE_TOPIC "/input/00";

WiFiClient eth;
PubSubClient mqtt_client(MQTT_SERVER, 1883, eth);
PubSubClientTools mqtt(mqtt_client);

DHTNEW env_sensor(DHT22_PIN);

Thread mqtt_reconnector = Thread();
Thread environment_reporter = Thread();
StaticThreadController<2> thread_controller(&mqtt_reconnector, &environment_reporter);

Thread top_bar_updater = Thread();
Thread page_updater = Thread();
StaticThreadController<2> lcd_thread_controller(&top_bar_updater, &page_updater);

void setup()
{
  Serial.begin(115200);
  panel.begin(115200);
  lcd_init();
  lcd_begin();
  lcd_send_command("boot_state.txt=\"Core Initializing . . .\"");
  Serial.println("ESPMega R3 Initializing . . .");
  ESPMega_begin();
  io_begin();
  Serial.println("Initializing Infrared . . .");
  lcd_send_command("boot_state.txt=\"Infrared Initializing . . .\"");
  IrReceiver.begin(IR_RECIEVE_PIN);
  IrSender.begin(IR_SEND_PIN);
  lcd_send_command("boot_state.txt=\"Network Initializing . . .\"");
  network_begin();
  Serial.println("Initializing MQTT . . .");
  lcd_send_command("boot_state.txt=\"IoT Core Initializing . . .\"");
  mqtt_connect();
  lcd_send_command("boot_state.txt=\"Threads Initializing . . .\"");
  thread_initialization();
  Serial.println("Initialization Completed.");
  Serial.println("Jumping to User Code.");
  lcd_send_command("page dashboard");
}

void loop()
{
  virtual_interrupt_loop();
  mqtt_client.loop();
  ESPMega_loop();
  ir_loop();
  thread_controller.run();
  lcd_loop();
}

void io_begin()
{
  Serial.println("Initializing I/O . . .");
  pinMode(IR_RECIEVE_PIN, INPUT_PULLUP);
  pinMode(IR_SEND_PIN, OUTPUT);
  memset(pwm_states, 0, PWM_COUNT);
  for (int i = 0; i < PWM_COUNT; i++)
  {
    pwm_values[i] = 4095;
  }
}

void network_begin()
{
  Serial.print("Initializing Network ");
  ETH.begin();
  ETH.setHostname(HOSTNAME);
  ETH.config(IP, GATEWAY, SUBNET, DNS, DNS);
  for (int i = 0; i < 3; i++)
  {
    delay(2500);
    Serial.print(" .");
  }
  Serial.println();
}

void mqtt_connect()
{
  if (!mqtt_client.connected())
  {
    Serial.print("MQTT not connected, connecting . . .\n");
    lcd_send_stop_bit();
#ifdef MQTT_USE_AUTH
    mqtt_client.connect(HOSTNAME, MQTT_USERNAME, MQTT_PASSWORD);
#else
    mqtt_client.connect(HOSTNAME);
#endif
    if (mqtt_client.connected())
    {
      mqtt_subscribe();
      Serial.print("MQTT connected\n");
      lcd_send_stop_bit();
      publish_pwm_states();
      publish_input_states();
      publish_ac_state();
      standalone = false;
    }
    else
    {
      standalone = true;
      Serial.print("MQTT not connected, continuing in standalone mode\n");
      lcd_send_stop_bit();
    }
    lcd_send_stop_bit();
    lcd_refresh();
    lcd_top_bar_update();
  }
}

void mqtt_subscribe()
{
  for (int i = 0; i < PWM_COUNT; i++)
  {
    PWM_SET_VALUE_TOPIC[sizeof(MQTT_BASE_TOPIC) + 4] = ((i - i % 10) / 10) + '0';
    PWM_SET_VALUE_TOPIC[sizeof(MQTT_BASE_TOPIC) + 5] = (i % 10) + '0';
    PWM_SET_STATE_TOPIC[sizeof(MQTT_BASE_TOPIC) + 4] = ((i - i % 10) / 10) + '0';
    PWM_SET_STATE_TOPIC[sizeof(MQTT_BASE_TOPIC) + 5] = (i % 10) + '0';
    mqtt.subscribe(PWM_SET_STATE_TOPIC, pwm_state_callback);
    mqtt.subscribe(PWM_SET_VALUE_TOPIC, pwm_value_callback);
  }
  mqtt.subscribe(AC_SET_FAN_TOPIC, ac_state_callback);
  mqtt.subscribe(AC_SET_TEMPERATURE_TOPIC, ac_state_callback);
  mqtt.subscribe(AC_SET_MODE_TOPIC, ac_state_callback);
  mqtt.subscribe(STATE_REQUEST_TOPIC, state_request_callback);
}

void thread_initialization()
{
  Serial.println("Initializing Threads . . .");
  Serial.println("Initializing MQTT Thread . . .");
  mqtt_reconnector.onRun(mqtt_connect);
  mqtt_reconnector.setInterval(15000);
  environment_reporter.onRun(publish_env_state);
  environment_reporter.setInterval(5000);
}

void pwm_state_callback(String topic, String message)
{
  int a = topic.charAt(sizeof(MQTT_BASE_TOPIC) + 4) - '0';
  int b = topic.charAt(sizeof(MQTT_BASE_TOPIC) + 5) - '0';
  int id = 10 * a + b;
  if (message.compareTo("on") == 0)
  {
    pwm_set_state(id, true);
  }
  else if (message.compareTo("off") == 0)
  {
    pwm_set_state(id, false);
  }
}

void pwm_value_callback(String topic, String message)
{
  int a = topic.charAt(sizeof(MQTT_BASE_TOPIC) + 4) - '0';
  int b = topic.charAt(sizeof(MQTT_BASE_TOPIC) + 5) - '0';
  int id = 10 * a + b;
  int value = message.toInt();
  pwm_set_value(id, value);
}

void virtual_interrupt_callback(int pin, int state)
{

  publish_input_state(pin, state);
  // Serial.printf("Pin %d changed to %d\n", pin, state);
  if (lcd_current_page == 2)
    panel.writeNum("I" + String(pin) + ".val", state);
  if (pin == 15)
  {
    pwm_toggle(4);
  }
}

void virtual_interrupt_loop()
{
  for (int i = 0; i < 16; i++)
  {
    int current_pin_value = ESPMega_digitalRead(virtual_interrupt_pins[i]);
    if (virtual_interupt_state[i] != current_pin_value)
    {
      if (millis() - virtual_interupt_timer[i] > DEBOUNCE_TIME_MS)
      {
        virtual_interupt_state[i] = current_pin_value;
        virtual_interrupt_callback(i, current_pin_value);
      }
    }
    else
    {
      virtual_interupt_timer[i] = millis();
    }
    yield();
  }
}

void publish_pwm_states()
{
  for (int i = 0; i < PWM_COUNT; i++)
  {
    publish_pwm_state(i);
  }
}

void publish_pwm_state(int id)
{
  int state = pwm_states[id];
  int value = pwm_values[id];
  PWM_STATE_TOPIC[sizeof(MQTT_BASE_TOPIC) + 4] = ((id - id % 10) / 10) + '0';
  PWM_STATE_TOPIC[sizeof(MQTT_BASE_TOPIC) + 5] = (id % 10) + '0';
  if (state == 1)
  {
    mqtt_client.publish(PWM_STATE_TOPIC, "on");
  }
  else if (state == 0)
  {
    mqtt_client.publish(PWM_STATE_TOPIC, "off");
  }
  mqtt.publish(String(PWM_VALUE_TOPIC), String(value));
}

void pwm_set_state(int id, int state)
{
  if (state != pwm_states[id])
  {
    pwm_states[id] = state;
    int pwm_value = pwm_values[id];
    ESPMega_analogWrite(pwm_pins[id], state * (int)(pwm_linear_scaling_m[id] * pwm_value + pwm_linear_scaling_c[id]));
    if (lcd_current_page == 3)
      panel.writeNum("j" + String(id) + ".pco", state?47829:12710);
    publish_pwm_state(id);
  }
}

void pwm_set_value(int id, int value)
{
  pwm_values[id] = value;
  int pwm_state = pwm_states[id];
  ESPMega_analogWrite(pwm_pins[id], pwm_state * (int)(pwm_linear_scaling_m[id] * value + pwm_linear_scaling_c[id]));
  if (lcd_current_page == 3)
    panel.writeNum("j" + String(id) + ".val", int(value / 4095.0 * 100.0));
  publish_pwm_state(id);
}

void pwm_toggle(int id)
{
  int state = !pwm_states[id];
  pwm_set_state(id, state);
}

void pwm_toggle(int id1, int id2)
{
  boolean state = pwm_group_state(id1, id2);
  if (state)
  {
    pwm_set_state(id1, 0);
    pwm_set_state(id2, 0);
  }
  else
  {
    pwm_set_state(id1, 1);
    pwm_set_state(id2, 1);
  }
}

boolean pwm_group_state(int id1, int id2)
{
  int state1 = pwm_states[id1 - 1], state2 = pwm_states[id2 - 1];
  if (state1 || state2)
    return true;
  return false;
}

void pwm_cycle_value(int id)
{
  int state = pwm_states[id];
  int value = pwm_values[id];
  if (state == 1)
    for (int i = 0; i < PWM_CYCLE_VALUES_COUNT; i++)
    {
      if (PWM_CYCLE_VALUES[i] == value)
      {
        if (i > 0)
        {
          pwm_set_value(id, PWM_CYCLE_VALUES[i - 1]);
          return;
        }
        else
        {
          pwm_set_state(id, 0);
          return;
        }
      }
    }
  pwm_set_state(id, 1);
  pwm_set_value(id, PWM_CYCLE_VALUES[PWM_CYCLE_VALUES_COUNT - 1]);
}

void publish_input_states()
{
  for (int i = 0; i < VINT_COUNT; i++)
  {
    publish_input_state(i);
  }
}
void publish_input_state(int id)
{
  int state = ESPMega_digitalRead(virtual_interrupt_pins[id]);
  publish_input_state(id, state);
}

void publish_input_state(int id, int state)
{
  char INPUTS_TOPIC[75] = MQTT_BASE_TOPIC "/input/00";
  INPUTS_TOPIC[sizeof(MQTT_BASE_TOPIC) + 6] = ((id - id % 10) / 10) + '0';
  INPUTS_TOPIC[sizeof(MQTT_BASE_TOPIC) + 7] = (id % 10) + '0';
  mqtt.publish(String(INPUTS_TOPIC), state ? "1" : "0");
}

void state_request_callback(String topic, String message)
{
  publish_input_states();
  publish_pwm_states();
  publish_ac_state();
}

void ir_loop()
{
  if (IrReceiver.decode())
  {
    // Serial.println();
    // IrReceiver.compensateAndPrintIRResultAsCArray(&Serial, false);
    // Serial.println();
    // Serial.println();
    IrReceiver.resume();
  }
}

void publish_ac_state()
{
  String temp = "";
  switch (ac_mode)
  {
  case 0:
    temp = "off";
    break;
  case 1:
    temp = "cool";
    break;
  case 2:
    temp = "fan";
  default:
    break;
  }
  mqtt.publish(String(AC_MODE_TOPIC), temp);
  mqtt.publish(String(AC_TEMPERATURE_TOPIC), String(ac_temperature));
  switch (ac_fan_speed)
  {
  case 0:
    temp = "auto";
    break;
  case 1:
    temp = "high";
    break;
  case 2:
    temp = "med";
    break;
  case 3:
    temp = "low";
    break;
  }
  mqtt.publish(String(AC_FAN_TOPIC), temp);
  Serial.println("AC State Published.");
}

void ac_state_callback(String topic, String message)
{
  if (topic.compareTo(String(AC_SET_TEMPERATURE_TOPIC)) == 0)
  {
    int new_temp = message.toInt();
    if (new_temp >= AC_MIN_TEMPERATURE && new_temp <= AC_MAX_TEMPERATURE)
    {
      ac_set_state(ac_mode, new_temp, ac_fan_speed);
    }
  }
  else if (topic.compareTo(String(AC_SET_MODE_TOPIC)) == 0)
  {
    if (message.compareTo("off") == 0)
    {
      ac_set_state(0, ac_temperature, ac_fan_speed);
    }
    else if (message.compareTo("cool") == 0)
    {
      ac_set_state(1, ac_temperature, ac_fan_speed);
    }
    else if (message.compareTo("fan") == 0)
    {
      ac_set_state(2, ac_temperature, ac_fan_speed);
    }
  }
  else if (topic.compareTo(String(AC_SET_FAN_TOPIC)) == 0)
  {
    if (message.compareTo("auto") == 0)
    {
      ac_set_state(ac_mode, ac_temperature, 0);
    }
    else if (message.compareTo("low") == 0)
    {
      ac_set_state(ac_mode, ac_temperature, 1);
    }
    else if (message.compareTo("med") == 0)
    {
      ac_set_state(ac_mode, ac_temperature, 2);
    }
    else if (message.compareTo("high") == 0)
    {
      ac_set_state(ac_mode, ac_temperature, 3);
    }
  }
}

void ac_set_state(int mode, int temperature, int fan_speed)
{
  ac_mode = mode;
  ac_temperature = temperature;
  ac_fan_speed = fan_speed;
  temperature -= AC_MIN_TEMPERATURE;
  publish_ac_state();
  switch (mode)
  {
  case 0:
    IrSender.sendRaw(ir_code_off, sizeof(ir_code_off) / sizeof(ir_code_off[0]), NEC_KHZ);
    break;
  case 1:
    IrSender.sendRaw(ir_code_cool[fan_speed][temperature], sizeof(ir_code_cool[fan_speed][temperature]) / sizeof(ir_code_cool[fan_speed][0]), NEC_KHZ);
    break;
  case 2:
    IrSender.sendRaw(ir_code_fan[fan_speed], sizeof(ir_code_fan[fan_speed]) / sizeof(ir_code_fan[fan_speed][0]), NEC_KHZ);
    break;
  }
}

void publish_env_state()
{
  int errorCode = env_sensor.read();
  yield();
  switch (errorCode)
  {
  case DHTLIB_OK:
    mqtt.publish(String(AC_ROOM_TEMPERATURE_TOPIC), String(env_sensor.getTemperature()));
    mqtt_client.loop();
    mqtt.publish(String(AC_HUMIDITY_TOPIC), String(env_sensor.getHumidity()));
    mqtt_client.loop();
    break;
  default:
    mqtt.publish(String(AC_ROOM_TEMPERATURE_TOPIC), "ERROR");
    mqtt_client.loop();
    mqtt.publish(String(AC_HUMIDITY_TOPIC), "ERROR");
    mqtt_client.loop();
  }
}

void lcd_begin()
{
  top_bar_updater.onRun(lcd_top_bar_update);
  top_bar_updater.setInterval(10000);
  page_updater.onRun(lcd_refresh_pd);
  page_updater.setInterval(5000);
  lcd_refresh();
}

void lcd_loop()
{
  lcd_thread_controller.run();
  panel.NextionListen();
  if (panel.currentPageId != lcd_current_page)
  {
    lcd_current_page = panel.currentPageId;
    lcd_refresh();
    lcd_top_bar_update();
  }
}

void lcd_refresh_pd()
{
  if (lcd_current_page == 1)
  {
    lcd_refresh();
  }
}

void lcd_refresh()
{
  switch (lcd_current_page)
  {
  case 1:
    panel.writeStr("hostname.txt", HOSTNAME);
    panel.writeStr("server_address.txt", MQTT_SERVER.toString());
    panel.writeStr("ip_address.txt", IP.toString());
    panel.writeStr("status_txt.txt", standalone ? "Standalone" : "BMS Managed");
    break;
  case 2:
    for (int i = 0; i <= 15; i++)
    {
      panel.writeNum("I" + String(i) + ".val", virtual_interupt_state[i]);
    }
    break;
  case 3:
    for (int i = 0; i <= 15; i++)
    {
      panel.writeNum("j" + String(i) + ".val", int(pwm_values[i] / 4095.0 * 100.0));
      panel.writeNum("j" + String(i) + ".pco", pwm_states[i]?47829:12710);
    }
    break;
  default:
    break;
  }
}
void lcd_top_bar_update()
{
  panel.writeStr("time.txt", "NO RTC!");
  panel.writeNum("server.pic", standalone ? 4 : 5);
  panel.writeNum("lan.pic", ETH.linkUp() ? 3 : 2);
}